What is a Floor Mortar Plant?
The flooring mortar production line is a fully automated production system. Its manufacturing process encompasses automatic batching, mixing, and packaging operations, transforming raw materials—including sand, cement, fly ash, polymer additives, and fibers—into pre-mixed dry-powder flooring mortar. The entire production process is highly efficient and energy-saving.
二.What is the Capacity of Floor Mortar Plant?
The standard capacity range for floor mortar production is typically 5–120 tons per hour (TPH).
5–15 TPH is suitable for small-scale enterprises.
20–50 TPH is suitable for medium-scale enterprises.
60–120 TPH is suitable for large-scale enterprises.
We can also provide customized solutions and design proposals tailored to our clients’ specific requirements.
三.What are Core Components of a Floor Mortar Line?
Raw Material Storage & Drying System: Large-scale steel silos (50–300 m³) and a three-pass rotary drum dryer remove moisture from raw sand (reducing moisture content to <0.5%), ensuring stable mortar quality. A vibrating screen classifies the sand into uniform particle sizes (0–5 mm) to achieve optimal performance.
Precise Weighing System:Computer-controlled weighing for sand, cement, fillers, and additives with ±0.5% tolerance—ensures batch-to-batch consistency.
Twin-Shaft Paddle Mixing System: The heart of the plant—a twin-shaft paddle mixer (also known as a double-shaft paddle mixer)—delivers homogeneous mixing with:
Finished Product Storage & Packaging System: Valve baggers: 25–50 kg bags, 40–60 bags/hour.
Dust Removal & Environmental Protection System: Equipped with dust collectors and pneumatic devices to prevent material caking.
PLC Fully Automatic Control System: A single operator controls the entire production line via a touchscreen interface; features real-time monitoring (output capacity, temperature, batch count). Remote monitoring via network connection is also available.
四：Other applications of Floor Mortar Plant
In addition to producing floor mortar and self-leveling mortar, a floor mortar mixing plant is capable of manufacturing a wide range of other dry-mix mortar materials, offering extensive versatility and excellent cost-effectiveness:
1. Production of masonry mortar and plastering mortar
2. Production of tile adhesive and waterproofing mortar
3. Production of exterior wall insulation mortar and anti-crack mortar
4. Production of putty powder, repair mortar, and grouting material
五.Advantages of Tongding Dry Mortar Production Line
1.The core mixing unit utilizes a twin-shaft gravity-free mixer, ensuring uniform blending, high efficiency, and exceptional durability.
Equipped with a precision metering system, it minimizes batching errors and ensures consistent mortar quality.
2.The three-pass dryer delivers superior drying performance, achieving a discharge moisture content of less than 0.5%, while remaining highly efficient and energy-saving.
3.Featuring a fully automated PLC control system, the equipment operates with stability, offers simple operation, and boasts a low failure rate.
4.Installation and commissioning services are provided free of charge, backed by comprehensive after-sales support.
5.With 15 years of manufacturing experience, our technology is mature and well-proven.
Email:info@drymortarplant-top.com
Whatsapp/Wechat:+8618137870873
Web:https://www.drymortarplant-top.com/
